Die Casting Simulation
The solutions developed by PiQ2 are based on a revolutionary concept for the world of software used in process simulation applications: the co-existence, within a single piece of software, of advanced mathematical calculations based on the laws of physics and the development teams’ many years of practical foundry experience.
It is therefore a tool that combines the theory of casting, governed by the laws of physics, with the practical experience coming from the foundry. The numeric results of the simulations are compared with practical experience and presented in a way that is easy to understand for those familiar with the process, while providing warnings of critical areas and suggestions that will improve the project and/or process.
Our products
CastleMIND is the innovative software solution that brings advanced calculations and foundry experience to the foundry, within an interface designed to make the software very easy to use.
CastleKEY is the simple and immediate solution for foundries that want to minimize the costs and time of preparation of the geometries. The module offers the much-appreciated features of CastleMIND.
CastleRUN is an innovative simulation tool for the die design process that is both fast and reliable. It enables the tool designer to ensure the optimal runner geometry without running an entire simulation of the part.
CastleBODY is the innovative software solution that includes very advanced mathematical features for die casting: the capability to simulate the combined action of a liquid and a gas in a simple, straightforward user friendly interface.
CastleTHERMO is the simulation module for thermal cycling of the die: the full mould behaviour can be easily and realistically modelled taking into account the cooling channels and the spraying thermal effect of the release agent for state of the art filling and solidification simulations.
CastleMIND is the innovative software solution that brings advanced calculations and foundry experience to the foundry, within an interface designed to make the software very easy to use.
CastleRUN is an innovative simulation tool for the die design process that is both fast and reliable. It enables the tool designer to ensure the optimal runner geometry without running an entire simulation of the part.
CastleBODY is the innovative software solution that includes very advanced mathematical features for die casting: the capability to simulate the combined action of a liquid and a gas in a simple, straightforward user friendly interface.
CastleTHERMO is the simulation module for thermal cycling of the die: the full mould behaviour can be easily and realistically modelled taking into account the cooling channels and the spraying thermal effect of the release agent for state of the art filling and solidification simulations.
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CastleTHERMO V3.0: the new frontier of thermal simulation for aluminum, zinc and magnesium die casting
Thermal simulation applied to the world of die casting is increasingly becoming an everyday design tool. At the same time, the complexity and size of moulds continue to grow: today, giga-moulds weighing tens of tonnes and equipped with hundreds of temperature control...
Understanding Zinc Die Casting Defects: Causes, Effects and Solutions
Zinc die casting is a widely used manufacturing process known for producing complex shapes with high precision and excellent surface finishes. However, it presents its share of challenges. Casting defects, particularly in die casting, can lead to significant issues...
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