We are excited to announce the release of CastleKEY V2.0, the latest version of our innovative software designed for foundry technologists and mold designers. This new version enhances usability, increases speed, and expands functionality—all at an affordable price.
What is CastleKEY?
CastleKEY is an easy-to-use and cost-effective tool that allows users to analyse, optimize, and validate casting designs before full-scale production. It provides instant insights into the feasibility and efficiency of a casting setup, helping companies avoid costly trial-and-error processes.
Additionally, it can be used in the commercial phase for fast and accurate quotations, providing essential data to sales teams.
Key Features of CastleKEY V2.0
- User-Friendly Interface – CastleKEY makes it easy to import and refine STL models with just a few clicks, streamlining the initial setup process.
- Built-in Expert System – The software automatically detects potential issues and suggests optimizations, eliminating the need for time-consuming simulations.
- Process-Specific Configurations – CastleKEY is available for both cold chamber (Aluminum, Magnesium) and hot chamber (Zamak, Magnesium) die casting processes, with dedicated optimization profiles for different components.
What’s New in CastleKEY V2.0?
One of the standout additions to CastleKEY V2.0 is CastleWIZARD, a powerful new feature that enables users to set up a casting suitable mould in just 6 clicks. This intelligent module automatically provides details suitable volumes of the missing geometries (runner, overflows…), as well as on optimized gating system dimensions, plunger diameter and injection parameters based on proprietary algorithms.
Even when a full 3D model is unavailable, CastleWIZARD can initiate a preliminary calculation, allowing users to quickly define key points like best fitting machine, gating size, …, for a fast and robust evaluation of costs, time estimates, and potential design flaws.
Other news include:
- Customizable settings and database management – Users can now save configurations for HPDC machines, including default shotsleeve length, plunger diameter, alloy selections, and surface quality targets.
- Expanded machine database – A broader selection of cold chamber presses (180-9000 ton), now featuring 438 presses including brands like Haitian, UBE, Shibaura besides an extended selection of machines from Idra, Buhler, LK, etc. and hot chamber presses (25-480 ton), including 145 presses with new introductions from brands like Agrati – Haitian – Ak Sangyo – Tbc – Technocrats.
- Advanced air venting functions – Users can now compare active vacuum systems (valves or chill-vents) and passive venting solutions (chill-vents or air-vents) to optimize air evacuation in both cases.
Why Choose CastleKEY V2.0?
- Affordable and Accessible – Get advanced functionalities for early evaluation at competitive price.
- Fast Implementation and Ease of Use – The intuitive design and smart automation make it easy for users to get started immediately.
- Valuable for Different Roles – Whether you’re a foundry technologist, mold designer, or production manager, CastleKEY V2.0 offers tools tailored to your needs.
- A Stepping Stone for More Advanced Solutions – CastleKEY serves as an excellent entry point before transitioning to a more comprehensive simulation package.
With CastleKEY V2.0, foundries and mold designers can make better-informed decisions, reduce costs, and speed up the production cycle—all without the complexities and high expenses of traditional casting simulation software.
Ready to Take Your Casting Process to the Next Level?
Explore CastleKEY V2.0 today and experience the power of smart, affordable, and fast casting design optimization!